tpu film extrusion line Process
- Raw materials are fed into the extruder barrel, where the screw applies heat and pressure to melt and homogenize the polymer. The melt is then forced through a precision die, cast onto cooling rolls, and solidified into film. Subsequent processes such as peeling, stretching, trimming, and winding complete the film production.
- The extrusion system can be configured with single or multiple extruders to enable co-extrusion of different TPU layers. Each extruder is typically equipped with multiple temperature control zones to ensure precise thermal management. A PLC control platform coordinates the entire operation, allowing centralized monitoring and simplified operation by a single operator.
Key components
Screw and Barrel – wear-resistant alloy construction ensures efficient plasticizing and conveying.
Die Head – delivers uniform melt flow and guarantees consistent film thickness.
Drive System – motor, gearbox, and bearings provide stable torque and reliable power.
Temperature Control – integrated heating and cooling systems maintain optimal processing conditions.
Technical Advantages
High Precision & Stability – advanced temperature control and online thickness monitoring keep film properties consistent.
Multi-Layer Capability – supports co-extrusion for functional composites in a single pass.
Automation & Modularity – PLC system with remote interfaces, easy maintenance, and scalable upgrades.
Versatile Production – adaptable for transparent, frosted, matte, and multilayer film applications.
Reference Technical Data
|
Model |
Products Width(mm) |
Products Thickness(mm) |
Design max capacity(kg/h) |
|
JWS130 |
1400-2000 |
0.3-1.8 |
200-300 |
|
JWS150 |
1600-2200 |
0.3-1.8 |
300-400 |
tpu film extrusion line Applications
Footwear & Apparel – sports shoes, functional clothing, waterproof layers.
Inflatable & Leisure Products – toys, outdoor tents, water sports gear.
Medical & Healthcare – protective equipment, inflatable cushions, rehabilitation devices.
Automotive Interior – seat covers, protective trims, sound insulation.
Packaging & Consumer Goods – high-end luggage, umbrellas, durable wrapping films.
Optical & Defense Applications – transparent interlayers, protective glass laminates requiring high optical clarity and safety.
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