Production Process
The Continuous Fiber Reinforced Thermoplastic Production Line adopts an integrated system of upper and lower conveyor belts combined with controlled heating and cooling units. Pressure is evenly transferred across the material, ensuring uniform resin impregnation and stable bonding. Before exiting the press section, the composite passes through cooling zones that maintain dimensional accuracy and improve surface quality. The configuration can be customized with different heating sections, cooling lengths, and pressing rollers according to process requirements. Precise belt clearance adjustment ensures a smooth, wrinkle-free surface and supports continuous, stable operation.
Continuous Fiber Reinforced Thermoplastic Production Line Application Areas
Boards produced on this line are widely used in automotive components, aerospace interiors, rail transit equipment, construction panels, and sporting goods. They are particularly suitable for industries where strength, rigidity, toughness, and recyclability are critical.
Reference Technical Data
|
Model |
JW-1200 |
JW-1700 |
JW-2300 |
JW-2700 |
JW-3000 |
|
Belt Width |
1200mm |
1700mm |
2300mm |
2700mm |
3000mm |
|
Products Width |
600-1000mm |
900-1440mm |
1440-1850mm |
1850-2400mm |
2200-2700mm |
|
Products Thickness |
8-50mm |
8-50mm |
8-50mm |
8-50mm |
8-30mm |
|
Heating Length |
1500mm |
1500mm |
2500-3000mm |
2500-3500mm |
2500-4000mm |
|
Line Speed |
5m/min |
5m/min |
5m/min |
5m/min |
5m/min |
|
Heating Mode |
Electric Heating Oil Heating |
||||
FAQ
Q1: What types of resins and fibers can the line process?
-
A1: The line works with PP, PE, PA, PPS, and PEEK resins, reinforced with glass fiber, carbon fiber, or basalt fiber. This flexibility allows manufacturers to target different strength, weight, and cost-performance ratios.
Q2: What is the production capacity and product range?
-
A2: Depending on configuration, the line can achieve widths up to 1500 mm and thicknesses from 0.5 mm to 25 mm. Stable continuous production ensures high output with consistent product quality.
Q3: Can the line be customized to different production needs?
-
A3: Absolutely. Customers can choose heating zones, cooling lengths, pressing rollers, and line speed according to their process requirements and end-product applications.
Q4: What support is provided after purchase?
-
A4: We provide on-site installation and training, remote monitoring and diagnostics, spare parts supply, and 24/7 technical support to ensure smooth production and quick issue resolution.
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