Multi-group TPU Casting Composite Material Film Extrusion Line

The Multi-group TPU Casting Composite Material Film Extrusion Line is an advanced production system designed for manufacturing multi-layer composite films through step-by-step flow casting and online combination. This technology allows the integration of 3–5 different layers in a single process, ensuring superior material strength, durability, and visual appeal. The films produced feature smooth surfaces and can incorporate a wide range of patterns, making them suitable for both functional and decorative applications.
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Description

 

Products from this line combine high tensile strength, abrasion resistance, and environmental safety. The films are also flexible in processing and can be customized with different surface patterns or finishes. With stable adhesion between layers, the final materials provide long service life and reliability in demanding applications.

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Multi-group TPU Casting Composite Material Film Extrusion Line Production Process

 

Multi-group TPU Casting Composite Material Film Extrusion Line integrates multiple extruders and unwinding devices, enabling sequential casting and one-step composite forming. It can be equipped with online multi-point thickness measurement and automatic control systems to ensure consistent quality. The modular setup allows different composite methods, making it suitable for producing a wide range of TPU-based functional films. For specific technical fabrics, the line can be connected with pretreatment and gluing units to achieve in-line bonding.

 

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Technical Advantages

 

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High Precision Control – Advanced temperature and flow regulation deliver uniform film thickness and stable composite bonding.

Flexible Configuration – Supports various composite structures and product types without frequent equipment changes.

Efficient Production – One-step forming process reduces intermediate handling, improving efficiency and lowering production costs.

Adaptability – Compatible with different TPU grades and additional functional materials to meet diverse industry requirements.

Reference Technical Data

 

Model

Products Width(mm)

Products Thickness(mm)

Capacity(kg/h)

JWS120JWS120

1000-3000

0.02-2.00.02-2.0

400-600

JWS90JWS90JWS90

1000-3000

0.02-2.0

250-350

JWS90/JWS120/JWS90

1000-3000

0.15-1.2mm

350-450

 

Applications

 

Films and composite materials produced on Multi-group TPU Casting Composite Material Film Extrusion Line are widely used in safety, outdoor, industrial, and medical sectors. Typical applications include inflatable life jackets, diving BC jackets, life rafts, hovercrafts, inflatable tents, water bags, and military inflatable mattresses. They are also applied in massage airbags, protective medical devices, conveyor belts, and waterproof professional backpacks. With its versatility, the line enables manufacturers to expand product portfolios and enter new high-value markets.

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